Engineering

Innovative Engineering for Diverse Industrial Challenges

Industrial air filtration engineering demands precision, innovation, and a deep understanding of industry challenges. From process optimization to turnkey system integration and advanced equipment engineering, we take a collaborative approach—analyzing each client’s unique needs and designing solutions that drive efficiency, compliance, and performance.

Comprehensive Expertise

Combining ASME code expertise with extensive heavy industry experience, we develop engineering solutions for air pollution control, process optimization, and equipment design.

Proven Success

Providing innovative air pollution control solutions to expertly manage challenging, corrosive, and hazardous materials with precision.

Client-Centric Approach

We collaborate closely with clients to understand their industry challenges and develop customized solutions for improving efficiency and strengthening their bottom line.

Regulatory and Efficiency Solutions

Achieve strict emissions and safety compliance while boosting operational efficiency and enhancing both product quality and collection processes.

Rendering of a turnkey cyclone dust collection system engineered for industrial air filtration services
engineering turnkey duct solutions for industrial air pollution control systems

Optimized Ductwork for Industrial Air Filtration

Ductwork comes in all kinds of shapes and sizes. The standard way to design a duct system is to ballpark the needed duct diameter to achieve a target velocity, then rely on adjustable dampers in the field to “balance” the system once in operation.

At Heumann Environmental, we take a more analytical approach towards engineering optimized ductwork for industrial air filtration systems. By running simulations for each operating condition, we can verify the velocity for each branch and calculate static pressure for the duct system. This minimizes the need for dampers and ensures the system is inherently balanced before installation ever begins. The result is a quicker setup and optimal performance from the start.

An example of a Size Efficiency Curve used  for optimizing efficiency of industrial air filtration systems

Evaluating the Performance and Efficiency of Existing Systems

Many companies face a critical lack of performance data for their cyclones or scrubbers, making replacement or modification plans daunting. With our exclusive tools and expertise, our design team can provide precise performance estimates for existing systems. This enables accurate predictions for new equipment’s performance, empowering informed decisions for future upgrades.

engineering services fitting industrial air filtration solutions together like a puzzle

Turnkey Air Pollution Control Solutions

We recognize that our equipment is not a standalone element in your process, but an integral part of a larger system designed to solve specific challenges. Our design team at Heumann Environmental has the expertise to design and integrate components both upstream and downstream of our proprietary equipment, incorporating all elements into one seamless and comprehensive, turnkey solution. We fabricate industrial process parts and components including:

Inlet / Outlet Ductwork
Support Stands
Rotary Airlocks
Sensors
Fans
Controls
Stacks
Support Skids
Piping
Pumps
Sensors for Water Control
ASME pressure vessel cyclone design for industrial air pollution control with explosion venting for mitigating the risk of deflagration

Our Commitment

At Heumann Environmental, we are dedicated to delivering innovative engineering solutions that drive efficiency, prioritize safety, and promote sustainability. We recognize the unique challenges faced by each industry and are committed to providing customized systems that meet these demands while adhering to the highest standards of quality and environmental responsibility.

From maximizing product recovery to advancing sustainable practices, we are committed to empowering our clients with solutions that not only meet current industry standards but also pave the way for a safer, more sustainable future.

Optimal Efficiency for Greater Returns

Using our expertise and proprietary technology, we design air pollution control systems for enhancing product quality, optimizing separation and collection processes, and reducing waste, resulting in higher productivity and reduced operating costs.

Ensuring Safety Standards are met

Safety is our top priority. Our team specializes in designing equipment that meets ASME Section VIII Division I and II standards and collaborates with experts to integrate explosion vents when required for NFPA compliance, ensuring the safety of personnel and the protection of process equipment.

Advancing Green Industry Initiatives

We offer air pollution control engineering solutions that minimize emissions, improve efficiency, and support sustainable operations, helping industries meet environmental standards for a sustainable future for all.

Explore Case Studies

Close up image of clear Polycarbonate resin pellets.

Chemical Production

Optimizing the production of essential compounds and resins that fuel modern industries.

Technician installing the refractory lining inside an oxychlorination reactor cyclone

Fluid Bed Reactors

Enhancing equipment durability and efficiency with optimized catalyst removal systems.

Installation image of turnkey wet scrubber system for food manufacturing

Food Processing

Safeguarding product purity, to help deliver safe, high-quality foods to consumers.

A Heumann Environmental cyclone separator loaded onto a hauler and ready for shipment

Metal Dust

Effective dust and fume extraction solutions for diverse metalworking operations, ensuring cleaner, safer industrial environments.

Cyclone dust collectors are essential for ensuring pharmaceuticals are safe and effective

Pharmaceuticals

Supporting the production of vital, life-saving medications with precision-driven solutions.

Innovative Engineering for Enhanced Performance

Custom Engineering Packages to match Your scope

At Heumann Environmental, we specialize in providing expert engineering solutions designed to meet the unique demands of your project. Whether you’re looking for basic engineering support or advanced certifications, our tiered engineering packages ensure you get the level of precision and expertise you need.

Why Choose Heumann Environmental?

Tailored Solutions: Every project is unique, and we customize our services to match your specific requirements.
Industry-Leading Expertise: Our seasoned professionals ensure top-notch engineering solutions with a transparent, collaborative process.
Reliability You Can Count On: We prioritize on-time delivery and maintain the highest standards of quality assurance.

With a range of packages to fit any scope, we’re here to help you tackle your project with confidence. Explore our offerings below, and when you’re ready, contact us for a custom quote tailored to your needs.

Engineering Packages

Customizable plans and pricing for
Cyclones – Particulate Scrubbers – Baghouses – Custom Solutions
Overall Dimensions
2D Sketch
Performance Estimates
General Arrangment (GA) Drawings
Fabrication Drawings
Performance Estimates
Optional Support Stand
General Arrangment (GA) Drawings
Fabrication Drawings
Performance Estimates
ASME BPVC Section VIII Division 1 Calculations
CE Certification
General Arrangment (GA) Drawings
Fabrication Drawings
Performance Estimates
ASME BPVC Section VIII Division 1 Calculations

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Information Needed for A Performance Analysis of Cyclones & Scrubbers

Performance Analysis of Existing Systems

Do you have existing equipment that does not meet its performance targets? Turn to the efficiency experts for answers!

Our exclusive tools and expertise allow us to evaluate your current system to understand how it is operating. From there, we can make recommendations on how to modify the current equipment to achieve desired results. All we need is a bit of information about your current process.

Information Needed for A Performance Analysis of Cyclones & Scrubbers

Dimensions of existing equipment
Gas flow rate at the inlet 
Particulate loading to the unit 
Aerodynamic particle size distribution (PSD) 
Venturi water rate (for Scrubbers)
An example of a Size Efficiency Curve for one of HEC’s cyclones

Get a Clear Roadmap to System Improvement

Upon completion of the performance analysis, you will receive a report that summarizes the procedure and results. If there are any modifications that can be made to your existing system to get it up to par, we will also detail those for your review.  Click here to view a sample report.

Whether you are looking to troubleshoot, modify, or replace an existing system, we are here to help ensure that you get the results you need!

Ready to Optimize Your System?

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