Forming and Assembly

Custom Metal Forming and Assembly Services

Our capabilities extend across a range of custom fabrication services, including structural supports and members, embed angles, bar screens, stop gates, and access equipment, among others. We excel in bending, rolling, cutting, welding, and fabricating various metal components, ensuring that every project meets the highest standards of craftsmanship and durability.

Located in Jeffersonville, Indiana, just outside Louisville, our 30,000 square foot facility serves a broad spectrum of industries, with a particular focus on the construction and wastewater sectors. Our in-house design team collaborates closely with our technicians to bring your projects to life with exceptional efficiency and attention to detail. Whether you need a finished product or a subassembly, Heumann Environmental is your trusted partner for custom metal forming and assembly solutions.

The Lemas roller in the Heumann Environmental shop

Roll Forming

Roll forming is a highly versatile and efficient technique for shaping sheet or strip metal into round or conical forms. This process guides flat metal, up to 72 inches long, through a sequence of forming rollers, ensuring uniformity and precision in every piece. The continuous nature of roll forming not only accelerates production but also makes it a cost-effective solution, whether for simple shapes or as a crucial step in crafting intricate components.

Equipment and Capabilities:

LEMAS

7.87” Diameter Rolls
72” Max Length of Material
Gauge Material: 9-½” Minimum ID
¼” Material: 11” Minimum ID
3/8” Material: Lose on ID
Capable of Forming Cones
The STANDARD Hydraulic Press Brake in the Heumann Environmental shop.

Brake Forming

Brake forming utilizes a press brake to bend or fold metal into precise shapes, offering the versatility to create a wide range of forms with specialized press brake tooling. Our brake forming services are essential for shaping metal into various configurations, including U-shaped, V-shaped, and channel-shaped parts and components. Whether for simple bends or complex assemblies, our press brake capabilities ensure accurate and consistent results every time.

12’ Bed
Carbon Steel Max: 3/8” x 12’
Stainless Steel Max: 3/8” x 10’
Welding cyclone pressure vessel at the Heumann Environmental shop.

Welding and Parts Assembly

Our certified welders are proficient in several welding techniques, including Metal Inert Gas welding (MIG or GMAW), Flux Cored Arc welding (FCAW), Tungsten Inert Gas welding (TIG or GTAW), and stud welding. We take great pride in being a certified ASME fabrication facility, adhering to the highest safety and quality standards. Our certification includes the ASME U stamp and R stamp for the construction, repair, and alteration of pressure vessels and boilers.

We take pride in our industry-leading metal polishing services.

Polishing

We understand that many applications require high degrees of smoothness, especially for product contact areas. Our polishing services meet the most stringent surface finish requirements, making our equipment ideal for food-grade to pharmaceutical-grade applications. Our expertise ensures your products not only function well but also shine in their final application.

metal bar stock at the Heumann Environmental fabrication shop

Materials

At Heumann Environmental, we pride ourselves on sourcing only the highest quality materials, complete with material certifications upon request. Our expansive inventory boasts a variety of gauges, widths, and finishes, allowing us to initiate your project promptly. Should a specific material be absent from our stock, we leverage our robust supplier network to procure it efficiently and cost-effectively. Whether you need strength, corrosion resistance, or lightweight solutions, we have the materials and expertise to deliver exceptional results.

Our Material Expertise Includes:

Carbon Steels
Stainless Steels
Alloys
Aluminum

Industry Services 

At Heumann Environmental, we provide tailored metal fabrication services for a wide range of industries, with a strong focus on the construction and wastewater sectors. Our expertise spans a wide range of applications, including structural components, architectural features, and water treatment infrastructure. We specialize in fabricating aluminum, carbon, and stainless steel handrails, access equipment, structural supports, lintels, grating, embed angles, bar screens, stop gates, and more —bringing your vision to life with precision and durability.

Aerial view of a water treatment facility

End-to-End Process Management

Discovery & Planning: Understanding your unique needs.
Design: Crafting precise solutions.
Cost Analysis: Providing detailed quotes and product breakdowns.
Fabrication: Creating high-quality products.
Quality Check: Ensuring top-notch safety and performance. Inspected by our in-house AWS Certified quality assurance officer
Shipping: Delivering ready-to-install sections for fast implementation.
"Inspecting progress made on the railing installation for the Lincoln bridge, part of the Ohio River Bridges project.

Why Choose Us?

With over 30 years of experience in designing and fabricating dust particle separation equipment and their supporting structures, the Heumann Environmental team excels in addressing the unique metal forming and assembly needs of industries, delivering exceptional products and building lasting relationships with our clients. We take the time to understand your needs, implementing tailored processes and applying our extensive industry knowledge for each customer so that we can ensure your exact specifications are carried out.

Ready to bring your project to life?

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