Rolled, Bent and Welded in One Shop
Plate Rolling, Press Brake Bending and Welded Assembly
We roll plate into cylinders and cones, bend parts on a 12-foot press brake, and weld them into finished assemblies. Our shop is in Jeffersonville, Indiana, just across the river from Louisville. We supply construction, wastewater and industrial customers across Kentucky and Southern Indiana, and ship finished parts as far as Chicago, Pennsylvania and Tennessee.
Because rolling, bending, welding and polishing all happen in our shop, one quote covers the whole part, and it ships to you finished or as a subassembly. Send us your drawings or a sketch to get started.
Forming Services
Cylinders and shells
Rolled from plate for mixing tanks, ducts, and pressure vessels, welded in our shop.
Cones
Rolled cones for tanks, reducers, receivers, and cyclones.
Brake-formed parts
Channels, angles, U and V shapes, brackets and panels up to 12 feet long.
Welded assemblies
Formed parts welded into finished assemblies or subassemblies, built to your drawings.
Need railing, ladders or platforms? See our Railings, Ladders & Platforms page.
Plate Rolling in Jeffersonville, Indiana
Our LEMAS plate roll bends flat plate into cylinders and cones. It rolls gauge material and plate up to 3/8″.
LEMAS Plate Roller
Roll diameter
7.87″
Max length of material
72″
Minimum inside diameter, gauge material
9.5″
Minimum inside diameter, 3/8″ plate
Lose on ID
Max Thickness
3/8″
Max Stainless Thickness
1/4″
Cones
Up to 72″ long
Press Brake Bending
Our 325-ton STANDARD hydraulic press brake bends plate and sheet into channels, angles and custom profiles. It handles carbon steel up to 3/8″ thick and 12 feet long, and stainless up to 3/8″ thick and 10 feet long.
STANDARD Hydraulic Press Brake
Carbon steel max
3/8″ x 12′
Stainless steel max
3/8″ x 10′
Tonnage
325 tons
Welding and Metal Assembly
Our welders are certified to AWS D1.1 for structural steel and AWS D1.2 for structural aluminum, and the shop holds ASME U and R stamps for pressure vessel construction and repair. After welding, we bolt parts together and install components so the product ships as complete as possible. On a cyclone, that can mean bolting the discharge to the cone, the cone to the body and the body to the outlet. For scrubbers, this would include the piping and skid assemblies.
On stairs, we install the treads, bolt on the angle clips and match drill the handrail, and we can install the handrail on request. Platforms small enough to ship in one piece can go out with the grating and handrail already installed.
Stainless Steel Polishing
Many applications, especially product contact areas, need a smooth surface. We polish stainless steel to food-grade and pharmaceutical-grade finishes of 8-15 Ra and finer on select jobs.
Materials
- Carbon steel
- Tool steel
- Stainless steel
- Alloys
- Aluminum
We keep common gauges and plate in stock so jobs can start quickly. Material certifications come with the job on request, and we supply Build America, Buy America (BABA) documentation for federally funded projects.